Industry Knowledge
Flanged Ball Valve Industrial Applications
Flanged ball valves are widely used in the chemical industry for controlling the flow of acids, alkalis, solvents, and other reactive fluids. Our flanged ball valves are designed with high-performance plastics, specialty alloys, and non-metallic materials that resist chemical attack and mechanical wear, extending service life and reducing the frequency of maintenance. The full bore design allows for unobstructed flow in high-volume pipelines, while reduced bore configurations provide precise control in smaller lines. Our valves are resistant to scaling, corrosion, and erosion, ensuring consistent performance in aggressive environments. Flanged connections provide robust support and leak-free operation, even under fluctuating pressure and temperature conditions. In chemical fiber production, our valves control the flow of raw chemicals with precision, ensuring uniform reaction conditions. In electroplating, flanged ball valves maintain stable chemical flow for coating consistency, while in specialty chemical plants, they enable accurate dosing and mixing of reactive compounds. Materials such as PTFE, PFA, and reinforced thermoplastics are selected based on the chemical properties of the fluid, its temperature, and pressure. Advanced sealing systems, such as double O-rings and spring-loaded seats, provide reliable shutoff and minimize leakage. Valve bodies are designed to withstand cyclic stress from thermal expansion and contraction. The smooth internal surface reduces turbulence, erosion, and contamination. By combining material science, engineering precision, and rigorous testing, our flanged ball valves operate safely and efficiently in pipelines transporting highly corrosive, viscous, or abrasive fluids.
In pharmaceutical manufacturing, flanged ball valves are used in process lines handling active pharmaceutical ingredients, solvents, purified water, and intermediates. Our valves are made from corrosion-resistant plastics and metal alloys compatible with clean-in-place (CIP) and sterilization-in-place (SIP) processes, ensuring contamination-free flow. Smooth internal surfaces prevent biofilm formation, and precise sealing mechanisms reduce leakage, protecting product quality and operational reliability. Full bore flanged valves support high-flow applications, while reduced bore designs allow accurate throttling for precise dosing or batch transfers. Our valves are compatible with automation systems, enabling integration into controlled production lines with real-time monitoring. Temperature-resistant materials allow operation under steam sterilization, high-temperature cleaning, and chemical sanitization. Valves are designed to minimize dead zones, facilitating complete drainage and cleaning. In formulation lines, flanged ball valves provide consistent flow rates that are critical for maintaining product uniformity. The valves’ durability reduces the need for frequent replacement, minimizing process interruptions. In addition, modular design simplifies maintenance, allowing rapid replacement of seats, seals, or stems without removing the entire valve from the system. The ability to operate reliably under fluctuating pressures and temperatures ensures that production lines maintain throughput without compromising safety or quality. Our valves’ chemical resistance and precise engineering make them suitable for pharmaceutical intermediates, high-purity solvents, and large-scale water-for-injection systems.
| Parameter |
Description |
Typical Value / Range |
Notes / Applications |
| Valve Type |
Flanged Ball Valve |
Full Bore / Reduced Bore |
Full bore for maximum flow; reduced bore for precise throttling |
| Material |
Body and Ball |
PTFE, PFA, Reinforced Plastics, Stainless Steel, Duplex Alloys |
Material selected based on chemical compatibility, temperature, and pressure |
| Pressure Rating |
Maximum Operating Pressure |
PN10–PN40 / Class 150–300 |
Suitable for chemical, petrochemical, and water treatment pipelines |
| Temperature Range |
Operating Temperature |
-20°C to 180°C (Plastic), -40°C to 250°C (Metal) |
Depends on material; supports CIP/SIP in pharmaceutical applications |
Flanged ball valves are commonly used in upstream, midstream, and downstream oil and gas operations. Our valves handle crude oil, refined fuels, natural gas, and petrochemical intermediates under high pressures and varying temperatures. Flanged connections support secure installation in large-diameter pipelines, while robust valve bodies resist mechanical stress and vibration. Materials such as stainless steel, duplex alloys, and corrosion-resistant coatings allow operation in environments with hydrogen sulfide, carbon dioxide, or saline exposure. Full bore designs allow pipeline pigging without flow obstruction, enabling efficient cleaning and maintenance. Reduced bore designs provide controlled throttling for injection lines, chemical dosing, or pressure regulation. Advanced sealing mechanisms maintain leak-tight performance even under repeated thermal cycles. Valve stems are designed for smooth operation and extended fatigue resistance. Flanged ball valves can withstand cyclic pressure changes common in pumping stations and refineries. In offshore platforms, they resist saltwater corrosion and vibration caused by wave and wind motion. In gas processing plants, flanged valves control flow to compressors, separators, and heat exchangers, maintaining safe and stable operations. Our valves are engineered to reduce downtime, simplify maintenance, and maintain process continuity under continuous operational conditions.
Flanged ball valves in energy storage and lithium battery manufacturing control the flow of corrosive electrolytes, lithium salts, solvents, and additives. Our valves are constructed from high-purity plastics and corrosion-resistant metals to prevent chemical degradation and contamination. Full bore designs allow high-volume transfer of electrolytes during production, while reduced bore options provide precise control in automated dosing systems. Sealing systems ensure leak-free operation, protecting sensitive chemicals and maintaining process integrity. Valves resist repeated exposure to organic solvents, acids, and alkaline solutions. Integration with automated production lines allows real-time monitoring and control of chemical flow rates, improving consistency and reducing human error. The smooth internal surfaces minimize accumulation of solid residues and prevent chemical buildup. Flanged connections provide mechanical stability and facilitate modular maintenance without interrupting the production line. Thermal-resistant materials allow operation under heat generated by chemical reactions or environmental conditions. Our flanged ball valves are widely applied in electrolyte preparation, solvent handling, and electrolyte filling processes, ensuring efficient and reproducible production.
In steel manufacturing, electroplating, and metal finishing, flanged ball valves control water, acids, alkalis, and other process fluids used for cooling, pickling, and surface treatment. Our valves are constructed with high-strength plastics or corrosion-resistant metals capable of withstanding high temperatures, mechanical stress, and chemical attack. Full bore configurations provide maximum flow for cooling or transport, while reduced bore designs allow accurate control in chemical dosing lines. Smooth internal surfaces reduce scaling and fouling, maintaining consistent performance. Sealing systems ensure leak-tight operation under cyclic thermal and pressure conditions. The flanged design allows easy integration into piping networks with minimal downtime. In quenching lines, valves control rapid fluid flow, ensuring uniform cooling. In pickling tanks, they regulate the introduction and removal of acids to prevent overexposure and surface damage. Cooling water pipelines benefit from reduced turbulence and pressure drop due to optimized valve geometry. Our flanged ball valves provide long service life, resist corrosion from hot and chemically aggressive fluids, and simplify routine maintenance.
Flanged ball valves are widely applied in water treatment plants, wastewater pipelines, and environmental control systems. Our valves regulate the flow of treated water, chemicals, and sludge. Corrosion-resistant plastics and coated metals ensure long-term durability against chlorine, acids, or industrial effluents. Full bore valves allow high-volume water transfer without pressure loss, while reduced bore options support precise chemical dosing. Advanced sealing technology prevents leakage and contamination. Valve stems and actuators are designed for repeated operation under variable flow and pressure conditions. Flanged connections provide secure attachment to piping networks. Valves facilitate chemical injection, filtration, and distribution in municipal or industrial plants, ensuring compliance with environmental standards. The modular design allows easy maintenance, replacement, or cleaning without dismantling entire pipelines. Our valves provide operational reliability, reduce maintenance costs, and support continuous operation in systems where fluid control and safety are critical.